PRIOR to producing, selecting
and shipping your analysis specimens, please consider the following questions
concerning your samples and your analysis needs. We encourage you to phone
us to clarify any concerns that may arise related to your particular specimens.
Sample Type
-
Any solid with low vapor pressure, i.e., solids
that do not readily sublime at room temperature and pressure of 1 x 10-9
Torr. Samples may be in the form of bulk material, powders, thin films,
coatings, or residues.
-
Liquids of low vapor pressure as defined above
-
Solids or liquids of low vapor pressure that
can be extracted from "solution" via drying, filtration, or distillation
Sample Size & Topography
XPS(ESCA) & SEM/EDS
-
Maximum size for standard mounting is 4" dia
x 1" h.
-
Preferred size is 3/4" dia x 1/8" h.
-
Custom mounts can be machined to accommodate
samples that do not meet these requirements.
-
XPS: The feature or area to be analyzed should
be at least 50 µm diameter. Samples which are smaller (such as 5
µm fibers or particulates on filters) may be analyzed, provided they
can be physically isolated, or by subtracting the spectrum of the background
material.
AES and SIMS
-
Maximum size is 1" dia x 3/4" h.
-
Preferred size is 1/2" dia x 1/8" h.
-
The feature or area to be analyzed should
be at least 0.3 µm dia. for AES and at least 1 mm dia. for SIMS.
General
-
If your specimens can be destroyed, then we
can cut almost any specimen to meet our desired dimension.
-
For all three techniques, the instrument signal-to-noise
and the depth resolution increase with increasing sample smoothness. Selection
of the smoothest sample can help decrease cost and improve data reliability.
Sample Selection
Comparative Studies
-
If your study involves a comparison of good
vs. bad, fast vs. slow, dark vs. light, contaminated vs. clean, debonded
vs. bonded, or corrosion susceptible vs. corrosion resistant, then the
best favor you can do for yourself is to provide us not only with the bad
sample, but with the good sample or "blank" as well.
-
We recommend doing at least duplicate analyses
on both good and bad samples.
-
Reference specimens of suspected contaminants
greatly increase the usefulness of the analysis.
-
It is useful to provide us with at least 3
or 4 examples of both good and bad specimens (even if you decide to analyze
only one of each type) so that we may choose the sample configuration that
best fits our analysis geometries.
Material Characterizations
-
When attempting to establish stoichiometries
of compounds, compositions of alloys, oxidation states or film thickness,
we suggest doing at least duplicate analyses on both the specimens that
you have produced or wish to study (as in reverse engineering) and well
characterized standards.
Sample Handling and Shipping
Due to the extreme surface sensitivity of
the analytical techniques that we use (Static SIMS ~4 Å, XPS and
AES ~35 Å) it is vitally important that the surfaces to be analyzed
remain unaltered. Clean surfaces need to be kept clean, and contaminated
surfaces need to be protected from addition of other types of contaminants
as well as loss of the contaminant of interest.
Handling
-
Small samples should be handled only with
clean tweezers. We recommend cleaning the tweezers with isopropyl alcohol/freon
before using them on any samples.
-
Large samples, for which tweezer handling
is impractical, may be handled with clean, degreased, powder-free clean-room
type gloves, provided the handled area remains at least 1" from the area
to be analyzed.
-
Ideally, the analysis surface should never
be contacted by tweezers, gloves, or any other surface.
Shipping
-
If practical, the shipping configuration shown
below will provide the best protection for your samples and we always encourage
its use.
-
The acrylic plastic box should be placed in
a padded cardboard box to prevent shattering during shipping.
-
If the packaging configuration shown above
is impractical, the sample may be placed in clean (should be proven clean
via surface analysis) polyethylene Ziplock ™ bags. The bagged samples should
then be packed in a padded cardboard box in such a way as to minimize abrasion
of the polyethylene against the analysis surface.
-
Never allow foam padding to come in contact
with the sample.
-
For domestic shipments, we recommend using
Federal Express. For international shipments we have had good results with
Federal Express and DHL.
Analysis Request
Information Required
-
Please describe the problem that is occurring
or the purpose of your investigation and what information needs to be provided
by us.
-
Please describe your sample:
-
What is the basic or expected composition
or your sample?
-
What are the approximate film thicknesses?
-
How was it produced (deposition technique,
chemicals used, times, temperatures, etc.)?
-
Was it polished, etched, or treated in any
way?
-
Was it exposed to a corrosive environment
(what type)?
-
What are the known differences between the
specimens?
Specifics of Analysis
-
Please consider the following questions to
aid in determining your exact analysis needs:
-
Do you need "bulk" composition or surface
composition? Is a depth profile needed?
-
Do you want to look for all elements present,
or will one or two be sufficient?
-
Are the elements of interest expected to be
at or above our detection threshold?
-
Do you need detailed bonding states of elements,
or is a simple elemental composition adequate?
-
Do you need mapping of any elements on the
surface?
-
A sketch/photo of the sample with the areas
to be analyzed clearly marked and described will not only decrease the
time spent on the analysis, but will insure that the analysis is performed
exactly as you require.
-
If possible, provide a cross-sectional diagram
with your desired analysis locations shown.
Logistics
-
When do you need results?
-
Who can answer questions regarding the specimens
or analysis needs, and who should receive telephone results of the analysis?
-
What is your mailing/shipping address for
reports and samples?
-
What is the purchase order number for the
work and what is the "Not-to-Exceed" amount?
-
Do the samples need to be returned?
|